Global consumers are increasingly prioritizing health and wellness, driving demand for reduced-sodium and naturally fermented food products. Concurrently, food manufacturers face intense pressure to enhance production efficiency, reduce operational costs, and adopt more sustainable practices, including valorizing food by-products. This technology offers a timely solution, aligning with these trends by providing a faster, more cost-effective, and healthier approach to a staple seasoning, positioning licensees for growth in a dynamic market.
Reduces production time by ~66% (1/3 of original duration) by optimizing enzyme reaction and yeast fermentation, eliminating the koji process.
Achieves both reduced sodium and rich flavor by optimizing specific flavor compounds (e.g., 4-hydroxy-2-ethyl-5-methyl-3(2H)-furanone).
Lowers production costs and saves space by eliminating koji, reducing equipment investment and raw material expenses.
This patent protects a novel method for producing fish sauce using protease enzymes and salt-tolerant yeast, without koji, and specifies the multi-stage sugar addition process. It also covers fish sauce containing specific flavor compounds at defined concentrations. The patent successfully navigated examiner rejections, demonstrating clear novelty over seven prior art documents, ensuring strong validity and low invalidation risk for licensees.
This patent focuses on fish sauce. White space exists in applying the koji-free, rapid fermentation process to other protein sources (e.g., plant-based or insect-based) for novel savory ingredients, or developing new functional food additives using the identified flavor compounds.
Traditional fish sauce production costs approximately $650K/year (AI est.), including raw materials, labor, and equipment, with a 1-year production cycle. This technology reduces the production period by ~66% (1/3) and raw material costs by 10% due to eliminating koji. This results in an estimated 25% reduction in annual manufacturing costs, equating to ~$150K/year (AI est.) per facility.
X: Manufacturing Efficiency & Cost Advantage
Y: Functionality & Flavor Diversity