The global push for Industry 4.0 and smart manufacturing demands advanced vision systems capable of high-speed, high-precision quality control. Labor shortages and rising production costs further accelerate the need for automation. This technology offers a critical solution by enabling robust, automated inspection of complex geometries, reducing human error, and streamlining production workflows across diverse industries, from electronics to medical devices.
Achieves wide-area, high-precision planar focusing by using 3-point measurement and optical axis tilt control, significantly reducing missed defect risks for complex inspection targets.
Enhances inspection efficiency by over 20% by enabling rapid and accurate focus control, shortening cycle times, and reducing manual adjustments and re-shooting.
Establishes strong market differentiation with unique optical axis tilt control, supported by minimal prior art citations, offering potential market leadership until ~2040.
This patent protects a unique focus control system for pan-focus cameras, specifically covering the combination of optical axis control and focus position adjustment based on multi-point AF sensor data. It secures a robust claim set across six claims, making imitation difficult and providing a strong, defensible position until ~2040.
This patent primarily focuses on optical axis and focus control for planar autofocus. Adjacent white space for licensees could include developing advanced image processing algorithms for post-capture depth enhancement or integrating this system with novel sensor types beyond standard AF sensors.
In a manufacturing inspection process, assuming a 20% reduction in inspection time and a 0.5% improvement in defect rate due to this technology. For a team of 5 inspectors with an annual labor cost of $200K (AI est.) ($40K/person (AI est.)), a 20% time reduction could save $40K (AI est.) annually in labor costs. Additionally, for a production line with an annual output of ~$6.5M (AI est.), a 0.5% improvement in defect rate could save ~$50K (AI est.) in annual losses. This totals an estimated annual economic benefit of over ~$75K (AI est.).
X: High-Precision Focus Range
Y: Real-time Responsiveness